Turnkey Automation Solutions

Industrial Automation
Services

End-to-End Electrical, Controls, Robotics & Turnkey Automation Solutions

KNEO Automation delivers a complete suite of industrial automation services—from electrical design and control software to panel manufacturing, robotics integration, virtual commissioning, and global onsite deployment.

With mechanical + electrical + software engineering under one roof, we build turnkey machines, robotic cells, and automated production lines for global customers.

Electrical Engineering & Design

We create robust, industry-compliant electrical designs for machines, production lines, and complete automation systems.

Capabilities

ePlan P8 / AutoCAD Electrical drawings
Power & control circuit design
PLC I/O planning, sensor/actuator mapping
Safety system design (emergency stop loops, light curtains, interlocks)
Control architecture creation
Load & energy calculations
Panel wiring diagrams, cable schedules, terminal plans
CE/UL-compliant design documentation

Deliverables

Complete electrical drawing set
BOMs & procurement lists
Panel GA layouts
Standardized templates for future reuse

PLC, HMI & SCADA System Development

Our controls engineering team develops reliable automation software ensuring stable, predictable, and safe machine operation.

Supported Platforms

Siemens (TIA Portal, S7 Series, WinCC)
Rockwell / Allen-Bradley (Studio 5000, FactoryTalk)
Beckhoff (TwinCAT)
Mitsubishi (GX Works, iQ series)

Software Expertise

Sequence logic & state machine design
Motion control & VFD integration
Alarm management & event logging
Recipe management
Serialization, torque capture & poka-yoke logic
Integration with robots, vision systems & tightening tools

SCADA & Plant Visualization

We develop SCADA systems for unified plant visibility and improved operational control.

Key Features

Real-time dashboards & KPIs
Historian for process and alarm data
Trend analysis, energy monitoring & OEE insights
Remote monitoring & browser-based SCADA
Integration with MES/ERP and IIoT systems

Robotics Programming & Deployment

We design, commission, and optimize robotic systems for welding, assembly, material handling, inspection, and palletizing.

Robot Brands

KUKA (KRL, WorkVisual)
FANUC (Roboguide, TP programming)
ABB (RAPID, RobotStudio)

Services

Path programming & cycle-time optimization
Tool calibration, TCP setup & payload configuration
Conveyor tracking & device interfacing
Robot simulation (Roboguide, KUKA.Sim, RobotStudio)
Safety zone programming & validation

Panel Manufacturing

We manufacture high-quality control panels designed for durability, safety, and ease of maintenance.

Panel Types

PLC control panels
MCC / PCC / PDB / LDB
APFC panels
VFD & motion control panels
Junction boxes & marshalling panels

Quality Standards

Professional cable routing & labeling
Heat, load & protection calculations
Documentation & panel drawings
Complete FAT testing before dispatch

Onsite Installation, Testing & Commissioning

Our engineers travel worldwide to commission automated systems, including Europe, USA, Middle East & Asia.

Commissioning Scope

Mechanical & electrical installation supervision
Control panel installation & wiring checks
I/O validation & troubleshooting
PLC–robot–SCADA integration
Safety circuit validation & interlock testing
Dry runs, cycle-time tuning & production support
Operator training & documentation

After-Commissioning Support

Ramp-up assistance until stable production
Break-in monitoring of machines
Remote support & periodic health audits

Virtual Commissioning (Digital Twin)

We reduce onsite commissioning time and risk through virtual simulation.

Capabilities

Simulation of machine sequences
PLC code testing via emulators
Virtual robot path validation
Debugging & logic refinement before installation

Outcome: 30–40% reduction in onsite commissioning time.

Why Choose KNEO?

Turnkey delivery under one roof (Mechanical + Electrical + Software)

Global commissioning experience (Europe, USA, Middle East, Asia)

OEM-standard coding, documentation & safety compliance

Proven track record with 400+ successful automation projects

Strong multi-vendor expertise: Siemens, AB, KUKA, FANUC, ABB

Ready for MES & IIoT integration through MAPP platform

24×7 support with flexible engineering engagement models

Applications & Use Cases

Automotive assembly & component lines

Robotic welding, inspection & material handling cells

Packaging & conveyor automation

Test machines & validation rigs

Process control & batching systems

Warehouse automation

Special-Purpose Machines (SPMs) & turnkey automated stations

Let's Build Your Next Automated System

Whether you need a single automated station, a robotic cell, or a complete turnkey production line, KNEO Automation delivers with precision, reliability, and innovation.