MAPP IIoT Platform

MAPP TRAIL
Track and Trace

Complete Traceability. Quick Recalls. Zero Compliance Gaps.

MAPP TRAIL enables full traceability across products, materials, people, and processes—from supplier to customer with complete 4M genealogy.

Real-time WIP tracking, instant recall scoping, and automated data capture ensure compliance and cut Cost of Poor Quality.

Part of the MAPP IIoT Platform—connecting production data for complete visibility.

MAPP TRAIL Track and Trace

Why MAPP TRAIL?

Without proper traceability, recalls become company-wide crises. Quality issues take weeks to investigate. Compliance audits become stressful events. MAPP TRAIL changes this.

MAPP TRAIL Delivers:

Real-time WIP visibility across all operations
Complete 4M traceability (Man, Machine, Material, Method)
Instant affected lot identification for recalls
Supplier-to-customer chain linkage
Automated data capture via DPM/barcode/RFID

Key Features

WIP Tracking in Real Time

Track work-in-progress across all operations with real-time visibility into production status.

Real-time WIP location tracking
Station-by-station progress monitoring
Queue and buffer visibility
Cycle time per operation
Bottleneck identification
Production flow visualization

Know exactly where every part is in your production process.

4M Traceability Across Operations

Complete traceability of Man, Machine, Material, and Method for every product manufactured.

Operator identification per operation
Machine/station assignment tracking
Material batch and lot linkage
Process parameters recording
Tool/fixture association
Recipe/program version tracking

4M traceability enables root cause analysis in minutes, not days.

Quick Product Recalls

Rapidly identify affected products and scope recalls with complete forward and backward traceability.

Instant affected batch identification
Forward traceability to customers
Backward traceability to suppliers
Scope limitation to minimize recall size
Documentation for regulatory compliance
Recall execution tracking

Reduce recall scope by up to 90% with precise traceability.

Links to Suppliers & Customers

Connect your traceability chain from incoming materials to shipped products.

Supplier batch/lot linking
Incoming inspection results
Customer shipment tracking
Certificate of conformance generation
ASN (Advanced Shipping Notice) integration
Customer complaint linkage

End-to-end visibility from supplier to customer.

Auto Data via DPM

Automatic data capture through Direct Part Marking (DPM), barcodes, and RFID.

Barcode scanning integration
QR code support
Data Matrix (DPM) reading
RFID tag tracking
Vision-based identification
Automatic station check-in/out

Eliminate manual data entry errors with automated capture.

Root Cause Analysis

Quickly identify the source of quality issues with complete production genealogy.

Defect-to-source tracing
Common factor identification
Pattern analysis across lots
Timeline reconstruction
5-Why analysis support
Corrective action tracking

Find the root cause in hours, not weeks.

Cuts COPQ & Ensures Compliance

Reduce Cost of Poor Quality and meet regulatory requirements with complete documentation.

Scrap and rework tracking
Warranty claim analysis
Compliance documentation
Audit trail generation
Regulatory report export
IATF 16949 / ISO compliance support

Turn traceability into cost savings and competitive advantage.

Production Genealogy

Complete as-built record for every product showing its entire production history.

Bill of materials tracking
Operation sequence recording
Test and inspection results
Process parameter snapshots
Rework and repair history
Final certificate generation

Complete digital birth certificate for every product.

Business Benefits

Compliance Assured

Meet automotive, aerospace, and regulatory traceability requirements effortlessly.

Faster Recalls

Identify affected products in minutes instead of days or weeks.

Reduced COPQ

Lower scrap, rework, and warranty costs with precise root cause identification.

Complete Visibility

Real-time tracking of every product through the entire production process.

Customer Confidence

Provide complete traceability data to customers on demand.

Ideal For

Automotive OEMs & Suppliers

Aerospace & Defense

Medical Device Manufacturing

Food & Beverage

Pharmaceutical Manufacturing

Electronics Assembly

Ready for Complete Traceability?

Enable full product genealogy and ensure compliance with digital track and trace.