MAPP VISION
AI-Powered Quality & Defect Detection
Modern manufacturing demands zero-defect quality with real-time feedback to operations. MAPP Vision is an advanced, AI-driven machine vision module that automatically detects quality issues, guides operators, and seamlessly integrates with your automation and MES ecosystem.
Designed to work natively with PLCs, robots, and the MAPP ZEN Quality 4.0 module, MAPP Vision brings intelligence, speed, and accuracy to every inspection point on the shop floor.
Key Capabilities
Defect Detection & Classification
Identify scratches, dents, misalignments, missing parts, wrong orientation, labeling issues, surface defects, and more using rule-based or AI-based inspection.
AI Model Training & Controlled Model Improvement
Models can be retrained or refined manually whenever new defect images or scenarios are added, ensuring full control over updates and predictable inspection performance.
High-Speed Real-Time Processing
Designed for cycle-time-critical applications—process images and trigger PLC outputs instantly.
On Premises Deployment
Inspections are executed directly on a local PC or server, ensuring fast processing, secure data handling, and seamless integration with existing plant infrastructure.
Seamless Integration With Shop-Floor Systems
Direct PLC Integration
MAPP ZEN (Quality 4.0) Integration
Built for Manufacturing Reliability
Where MAPP Vision Delivers Impact
Automotive BIW, powertrain, plastics, electronics, FMCG, machining, welding
Assembly verification
Surface defect detection (metal, plastic, painted parts)
Dimensional checks
OCR/Barcode validation
Packaging quality checks
Business Benefits
Zero-Defect Quality Culture
Achieve consistent quality standards across all production lines
Reduced Manual Inspection
Lower dependency on manual inspection and human error
Lower Rework & Scrap
Reduce costs through early defect detection
Faster Issue Resolution
Quick identification and resolution of customer quality issues
Complete Traceability
Image evidence for every inspection with full audit trail
Increased Line Uptime
Automated decision-making improves production efficiency
Optional Add-On Capabilities
Ready to Achieve Zero-Defect Quality?
Transform your quality inspection with AI-powered vision technology and real-time defect detection.