MAPP Zen

MAPP ZEN - Quality 4.0 Module

Gain real-time, insights into the cause of the poor quality and create a closed-loop system of quality management.

Gain real-time, insights into the causes of poor quality, and create a closed-loop system of quality management.

Quality assurance is an important part of a successful production facility. High product quality saves time and money, while improving the image and customer satisfaction. To guarantee this and especially detect errors as early as possible, quality is guaranteed with spot checks, statistical process control (SPC) and 100% tests. Digital support from MAPP ZEN also ensures compliance with established industrial and Quality standards.

Quality assurance should be centrally managed and carried out following consistent criteria. MAPP Zen supports quality assurance through its different modules like PFMEA & DFMEA, PPAP , APQP, MSA and SPC .The expansion with other MAPP functions such as Performance monitoring , Traceability, Maintenance modules enables an even more effective safeguarding of the zero-defect strategy. The software is developed as per AIAG/IATF guidelines with role based feature and access control and document management with revision and approval process.

Benefits

System based approach with less manpower and documentation.
Process capability and test results always in focus.
Improve Quality, Compliance and transparency in system
Cost saving through earliest possible detection of errors.
Visualization and evaluation of inspection results
Transparent evaluations help to specifically reduce extra work and scrap

Case Studies

Business Challenge

Quality-related documentation was paper-based and filed manually or in multiple excel formats. The efforts required for these were higher and data recorded could not be easily collated for further action. Paper documents with older versions were reaching the shop floor

Solution Offered

Core tools like PFMEA, APQP, MSA , and SPC as well as various inspection formats were made available through MAPP ZEN software. Data from gauges, CMM, etc. were collected automatically wherever possible.

Outcomes Achieved

Digitization of Quality processes helped reduce paper trail and improve quality. It brought transparency to compliance.