Electrical design, PLC, SCADA and robotics under one roof
Industries · Automotive
Automation for the industry that measures everything in seconds.
Complete automation solutions for automotive manufacturing and assembly lines - engineered around cycle time, error-proofing and the traceability your customers audit you against.
The challenge
Cycle time and traceability decide whether the plant hits its build rate.
Automotive plants operate to a takt that leaves no slack. A station running two seconds over specification does not cause a visible failure - it quietly caps the line, shift after shift, until someone measures it.
At the same time, customer agreements increasingly require per-unit genealogy on demand. Both problems have the same root: production data that exists inside the equipment but never reaches anyone who can act on it.
Our starting point is always the same: instrument the process, agree what good looks like, then automate. Visibility first, optimisation second.
Engineering
Platform
MAPP MES / IIoT for OEE, quality and traceability
Delivery
Virtual commissioning before anything reaches your floor
Support
Global commissioning, with 24/7 remote support for AMC customers
How we help
Capabilities applied to Automotive.
Body shop & assembly automation
Robotic cells for handling, joining and assembly, engineered to the takt your build rate demands rather than a generic standard cycle.
Error-proofing & poka-yoke
Interlocked sequences and in-station verification, so an incorrect operation cannot be completed rather than merely being discouraged.
IATF-aligned traceability
Per-unit genealogy covering man, machine, material and method, with process parameters recorded against every serialised part.
Digital Quality 4.0
Auto ballooning, AIAG-VDA PFMEA, connected control plans and digital inspection replacing the spreadsheet chain.
Vision inspection
AI-based detection of surface defects, misalignment, missing parts and labelling errors at line speed.
OEE & bottleneck analysis
Automated availability, performance and quality measurement with time-stamped loss attribution across the line.
Typical applications
Where we are usually asked to help.
- Body-in-white robotic handling and joining cells
- Powertrain machining line automation
- Assembly stations with in-process verification
- End-of-line palletizing and packing
- Torque and parameter recording for critical joints
- Serialised traceability for customer and warranty claims
- Vision-based surface and assembly inspection
- Legacy line retrofits and capacity upgrades
24+
Years of experience
400+
Projects delivered
30+
Countries served
ISO9001
2015 certified
Related
Most relevant to this sector
Module 03
MAPP TRAIL
Full product genealogy and 4M traceability for IATF-aligned supply agreements.
ProductPFMEA Software
AIAG-VDA risk analysis with automatic Action Priority and closed-loop tracking.
Service 03Turnkey automation
Complete robotic cells designed, built, simulated and commissioned as one scope.
Looking for something else?
Get in touch
Automating an automotive line?
Send us the layout, the takt requirement and the traceability specification. We will come back with an engineering approach.