Industries · Textile

Hundreds of machines. Which thirty are costing you output?

Specialised automation for textile manufacturing and material handling - with the machine-level performance monitoring that makes improvement effort measurable across large machine populations.

The challenge

Improvement spread evenly across a mill achieves almost nothing.

Textile operations run large numbers of similar machines, which makes averages deceptive. A plant-level efficiency figure can look acceptable while a minority of assets quietly consume most of the lost output.

Machine-level measurement changes the arithmetic entirely - and usually reveals that the constraint is concentrated in far fewer assets than expected.

Our starting point is always the same: instrument the process, agree what good looks like, then automate. Visibility first, optimisation second.

Engineering

Electrical design, PLC, SCADA and robotics under one roof

Platform

MAPP MES / IIoT for OEE, quality and traceability

Delivery

Virtual commissioning before anything reaches your floor

Support

Global commissioning, with 24/7 remote support for AMC customers

How we help

Capabilities applied to Textile.

Machine control & integration

Control system development and integration for textile machinery across mixed and often ageing installed bases.

Material handling automation

Transport, transfer and handling systems designed around the material characteristics rather than a generic conveyor catalogue.

Machine-level performance monitoring

Automated OEE per machine, exposing the difference between nominal and actual running speed.

Downtime & stoppage analysis

Reason-coded stoppage capture across large machine counts, ranked by output cost rather than by frequency.

Legacy retrofits

Modernising obsolete controllers so ageing machines can report their state and meet current safety standards.

Energy monitoring

Sub-metering across high-consumption machinery where energy is a significant share of unit cost.

Typical applications

Where we are usually asked to help.

  • Textile machinery control system development
  • Material handling and transport automation
  • Machine-level OEE and speed loss monitoring
  • Reason-coded downtime capture across large machine counts
  • Legacy controller retrofits and obsolescence removal
  • Safety system upgrades on existing machinery
  • Energy sub-metering on high-consumption assets
  • Production reporting and shift analytics
24+
Years of experience
400+
Projects delivered
30+
Countries served
ISO9001
2015 certified
Get in touch

Running a textile operation?

Machine-level visibility is almost always the fastest return. Let us show you what that looks like.

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