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Module 02 · Digital Quality 4.0

MAPP ZEN — quality that stops being paperwork.

MAPP ZEN digitizes and connects all core quality processes — from ballooning to PFMEA — with native support for vision systems that brings automated visual inspection directly into the quality loop.

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Why MAPP ZEN

The same quality work, done once.

Nothing here is new work for your team — it is the work they already do, without the re-typing, the drift and the audit scramble.

Quality task
Documents on their own
With MAPP ZEN

Start anywhere. Auto Ballooning, PFMEA Software and MAPP Vision run standalone — and connect into ZEN when you are ready for the whole thread.

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Key capabilities

The complete quality suite.

Automated ballooning

PDF, PNG, JPG and TIFF drawings ballooned automatically, with characteristics extracted into a structured table.

Digital Process Flow Diagram

PFD linked directly with PFMEA and Control Plan, so the three documents cannot drift apart.

Mind-map PFMEA

Risk visualised as a structure rather than a spreadsheet row, making failure chains intuitive to review.

Connected control plans

Control plans synchronised with process risks and product characteristics automatically.

Digital inspection sheets

Operator-friendly interface with real-time quality checks at the point of inspection.

Machine vision integration

Integrated vision system support for automated visual inspection and defect detection in-cycle.

Online SPC

Live control charts, limits and trend monitoring rather than a retrospective analysis.

Defect-trend analytics

Compliance insights and defect pattern analysis across products, shifts and suppliers.

Revision management

Revision control, audit trail and version history across every linked quality document.

The quality thread

From drawing to PPAP, connected.

Connected quality workflow in MAPP ZEN Eight connected steps: drawing, auto ballooning, design failure mode and effects analysis, process flow diagram, process failure mode and effects analysis, control plan, inspection covering operation-wise and layout checks, and statistical process control — producing FAI and PPAP documentation. Auto ballooning also feeds the process flow diagram directly, and statistical process control returns to the drawing. 01DRAWING 02AUTOBALLOONING 03DFMEA 04PFD 05PFMEA 06CONTROL PLAN 07INSPECTION 08SPC MAPP ZEN — DIGITAL QUALITY 4.0 REVISION CONTROL AND AUDIT TRAIL APPLY ACROSS EVERY LINKED DOCUMENT
Benefits

What changes for the quality team.

  • Characteristics entered once and reused across every APQP document
  • Drawing revisions propagate instead of triggering a full re-key
  • Audit preparation becomes a report, not a project
  • Vision inspection results land in the same record as manual checks
  • SPC visible while the process is running, not after the batch
  • Defect trends analysed across products, shifts and suppliers
Also standalone

Auto Ballooning

Deploy the ballooning engine on its own if quality digitalisation is starting there.

 Also standalone

PFMEA Software

AIAG-VDA risk analysis usable independently of the wider ZEN deployment.

 Also standalone

MAPP Vision

AI-powered visual inspection that feeds results back into ZEN's quality record.

Looking for something else?

Get in touch

Send us one drawing and one PFMEA.

We will show you the same content connected instead of duplicated.

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