Module 01 · Performance Monitoring

MAPP EYE — see what your line is really doing.

MAPP EYE gives manufacturers complete, real-time control over machine, line and plant performance — turning the shop floor into a transparent, measurable and continuously improving environment.

The problem

An OEE number nobody trusts is worse than none.

When availability comes from a handwritten log, performance from a nominal rate and quality from a separate spreadsheet, the resulting figure is a negotiation rather than a measurement.

MAPP EYE computes all three components automatically from machine signals, and attributes every lost minute to a reason code captured at the moment it happened.

OEE loss waterfall Planned production time reduces through availability, performance and quality losses to arrive at overall equipment effectiveness. PLANNED PRODUCTION TIME − AVAILABILITY LOSS (STOPPAGES, CHANGEOVER) − PERFORMANCE LOSS (SPEED, MICRO-STOPS) = OEE · QUALITY LOSS REMOVED −18% −16% −6% EVERY LOST MINUTE ATTRIBUTED TO A REASON CODE, A SHIFT AND A WORK CENTRE
Key capabilities

What MAPP EYE does.

Automated OEE calculation

Availability, performance and quality computed automatically — no manual entry, no month-end reconstruction.

Real-time dashboards

Shift, line, machine and operator performance visible live to everyone who needs it.

Live alerts

Immediate notification of stoppages, losses, deviations and abnormalities while they can still be acted on.

Detailed downtime capture

Reason codes and root-cause identification recorded at the moment of the stoppage.

Productivity insights

Comparison across shifts, products and work centres to expose systematic differences.

AI-driven analytics

Performance analytics and trend forecasting that surface degradation before it becomes downtime.

Bottleneck identification

Time-stamped loss analysis showing which asset genuinely constrains the line.

Custom KPI dashboards

Purpose-built views for managers and supervisors rather than one generic screen for everyone.

Benefits

Why plants start here.

Performance monitoring is almost always the first MAPP module deployed — because it produces the evidence every later decision depends on.

  • One agreed version of production performance across departments
  • Improvement effort directed at the genuine constraint
  • Downtime causes ranked by cost rather than by how memorable they were
  • Shift-to-shift and operator-to-operator variation made visible
  • Baseline data for justifying automation or capacity investment
  • Foundation dataset for predictive maintenance in MAPP VITA
Connects to

PLCs and controllers via OPC UA, MQTT and Modbus

Connects to

Existing SCADA and historian systems

Connects to

ERP for order context and product data

Connects to

Other MAPP modules on a shared data model

Get in touch

Start with one line. Prove it. Then scale.

Most customers deploy MAPP EYE on their most constrained line first.

Blog